Die Cut Corrugated Inserts for Safer Shipping

What happens when your product has too much empty space during the transportation process? It can roll, collide with other products, and be under pressure when stacking boxes on top of each other. The internal structure is a great solution to avoid these issues. Our die cut corrugated inserts are a perfect choice to keep a product organized in a shipping box or retail package. The corrugated cardboard material and special die-cutting techniques allow forming dividers, cavities, trays, end-caps, and many other details. Moreover, we can create unique designs that fit the client’s specific requirements. We can also make flat die-cut corrugated inserts for packaging. This ensures your product stays in its position without filler materials, for easier unpacking and better working conditions. Do you have an item with an irregular/ordinary shape? We can make special flat custom die cut corrugated inserts. Made to its specific size, weight, or position inside the transport box.

How Do Die Cut Corrugated Inserts Protect Items in Transit?

Packages often go through handling, stacking, loading, plus unloading several times before they reach their final destination. Die cut corrugated inserts' internal support helps to position and protect the contents during this process. Here are some benefits:

Stopping Product Movement

One of the main functions of an insert is to prevent unnecessary movement. Dividers or partitions allow preventing the items from shifting or rolling inside the packaging. For multiple items placed inside a single packaging box, partitions also prevent collisions between them and provide individual space.

Absorbing Shock and Impact

Corrugated cardboard has a unique construction that includes multiple layers of corrugated paper. These layers provide additional protection and cushioning. An insert made of corrugated cardboard is formed to fit the contained items. This creates a layered cushioning core pattern, thus adding to the cushioning abilities of the box.

Resisting Stacking Pressure

When packing items in shipping cartons, packages are often stacked on top of each other, placed sideways, or underneath other boxes. A properly designed insert helps to support the item-packed box from excessive pressure applied from the side, from above, and from below.

Key Features Of Corrugated Die Cut Packaging Inserts

Our corrugated die cut packaging inserts can be tailored from simple product separation to more advanced protective packaging. Each feature can be chosen according to your product, box, and shipping needs. Here are some of the features you can expect from these corrugated die-cut box inserts.

Accurate die cutting
Custom size or shape
Fluted construction
Options of flute
Kraft & white board
Lightweight & rigid board
Wholesale quantities

Which Products Need Custom Die Cut Corrugated Inserts?

Products that can crack, scratch, bend, & tip can benefit from our custom die cut corrugated inserts. Our die cut box inserts are best for:

Glass jars, bottles & candles
Electronics & accessories
Cosmetics, perfume or skincare sets
Ceramics, mugs & tableware
Tools, parts or hardware
Subscription boxes as well as gift sets
Kits with many items that must stay separate

For multiple item boxes, each item can have its own compartment. This helps stop hard edges & delicate surfaces from unnecessary contact. For stronger outer packaging, you can pair the insert with our die-cut corrugated boxes.

What Materials Are Best for Corrugated Inserts?

Our inserts are made of corrugated cardboard, and flutes are the wavy pieces of paper between the two liner sheets. They decide how rigid & cushiony the cardboard will be. The flute type is an important factor in determining what kind of cushioning your product needs without compromising the box’s interior space or budget.

E Flute Inserts

E flute has a fine surface that prints well, which suits retail packaging. It has good print quality and is retail-ready.

B Flute Inserts

B Flute is the most common flute profile for this packaging and is known for its excellent resistance to crushing. If you are unsure about the protection level for your product, choose B Flute.

C Flute Inserts

C Flute is a heavier-duty insert that is best for providing the highest safety for dispatch goods. It is best for larger boxes, heavier item packaging, & shipping applications that require extra safety. For larger quantities, you can also explore wholesale die-cut cardboard inserts when a cardboard option suits your packaging requirements.

Double Wall Inserts

Double wall cardboard has an additional layer of flute for superior heavy-duty protection and is recommended for larger and more delicate items.

What Styles of Corrugated Die-Cut Insert Do We Make?

Various products call for different interior support structures. We offer different types of practical solutions:

Corrugated End Inserts (End-Caps)

A corrugated die-cut end insert can be placed on either end of a product, providing added reinforcement. This structure can hold long, narrow, cylindrical, or fragile items, offering protection along the border.

Corrugated Divider Inserts

Divider structures keep multiple items separate within one carton. They are ideal for bottles, jars, cans, and other objects requiring individual compartments.

Corrugated Cavity Inserts

Cavity structures or pockets for each of the products. Suitable for products that are unique in shape and require specific positioning.

Corrugated Tray Inserts

Construct a structural framework that keeps your items in position. Suitable for product sets, gift packs, retail packs, and other situations where presentation is key.

Honeycomb Corrugated Inserts

Honeycomb structures create sections of repeated cells for multiple small or similar products. Best to separate multiple similar items contained within a single box.

What Printing and Finishing Options Are Available for Corrugated Inserts?

As inserts are usually the first thing a customer sees when they open the box, the finish is just as important as the fit. We offer a range of printing and finishing options to personalize your inserts from simple protective pieces to fully branded presentation inserts.

Plain kraft board – natural brown finish, strong, simple, and economical for packing and protecting your product
White faced board – a premium quality board with a smooth white finish
Logo printing – add your logo or company name to the insert for branded presentation
Color printing – choose your print colours to match your packaging. E-flute provides the smoothest surface for printing
Handling instructions – print care instructions, product names, or a 'this side up' message
Matching your box – print the inserts to match your outer box for a unique look

For simple product separation, you may also desire to consider our range of corrugated box inserts for additional internal packing options.

Why Partner with Packaging Bee for Corrugated Inserts?

When you order packaging for regular shipments, you want to ensure consistency. You need the same kind of product, internal structure, position, and overall packaging feel. But what if you have some distinctive needs? When you work with us, we can offer you the best corrugated structure, flute, insert style, size, printing method, & finishing for your packaging requirements. We can produce inserts that fit around a product and a box or offer other structural requirements for your consideration. In addition, we offer custom design and size, die-cutting, printing, finishing, and wholesale production of packaging inserts. Contact Packaging Bee to request a free quote and get your custom corrugated inserts made for you!

OUR 5-STEP ORDER PROCESS

Order

You can place the custom order directly through our website.

Design

Please choose from our portfolio of custom designs or provide a certain layout, pattern, logo, or artwork.

Approve

You will get an email as a confirmation once you finalise the custom design.

Production

Our team will develop the custom boxes tailor-made to your exclusive designs

Delivery

You will get the order delivered within two weeks after your confirmation

Have More Queries?

To know more about our order process, 24/7 customer support is available to handle all your queries & concerns related to:

Delivery Time
Customization
Order Size
Price Comparison

GET CUSTOM QUOTE

Dimensions	All Custom Sizes & Shapes
Printing	CMYK, PMS, No Printing
Paper Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities	100 - 500,000
Coating	Gloss, Matte, Spot UV
Default Process	Die Cutting, Gluing, Scoring, Perforating
Options	Custom window cut out, gold/silver foiling, embossed ink, raised ink, and PVC sheet.
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time	4-6 Business Days, Rush

Die Cut Corrugated Inserts

GET INSTANT QUOTE OF PRODUCT BOXES

retail fast & reliable packaging service

Starting From 100 Boxes

High Quality Offset Printing

Custom Sizes & Style

8-10 Business Day Turnaround

Free Shipping

Recyclable