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Die Cut Cardboard Inserts

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Do you want your product to remain in great condition? Our die cut cardboard inserts will help you keep your products in great condition. 

Our die-cut cardboard packaging inserts are created with reliable spaces inside your box and also help prevent items from rolling out or knocking against other goods. Each insert is made to fit the customer’s requirements, considering the size of the item and the whole cardboard box. Custom inserts are ideal for retail boxes, gift sets, and product kits.

Select from materials and structural designs to suit your requirements. Each insert can be planned around your product for a secure fit and better organization. You can tailor your cardboard packaging with our high-quality inserts and increase your customer satisfaction! Order your custom inserts from Packaging Bee today!

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GET INSTANT QUOTE OF PRODUCT BOXES

retail fast & reliable packaging service

  • Starting From 100 Boxes
  • High Quality Offset Printing
  • Custom Sizes & Style
  • 8-10 Business Day Turnaround
  • Free Shipping
  • Recyclable

What Makes Die Cut Cardboard Inserts a Smart Choice?

Die cut cardboard inserts are cardboard pieces cut into the slots and holes, as well as shapes your product demands. Instead of loose filler, a custom insert holds every item in a fixed spot. Moreover, these cardboard inserts can be made to hold just about any product. This makes these inserts best for products including bottles, jars, cosmetics, electronic products, jewelry, gift packages, or sets of products. You can even select various types of board, thicknesses, shapes & patterns. With custom die cut cardboard inserts, you can have them made to fit both your product & your box, so they protect your item during handling & transit.

How Can Inserts Make Packaging Easier?

These cardboard inserts can do more than just separate products within a package. They can make packing, shipping, storage, & presentation simpler in more than one way.

Hold Products in Place

Individual compartments help keep products secure from shifting around and help to reduce unnecessary motion. This is helpful if you're putting multiple items in one carton.

Protect Items During Handling

A well-fitted insert can protect items. Helps reduce contact between objects during storage or transport.

Enhance Product Showcasing

Having the right insert makes the product in a box look neater once it reaches your buyer.

Use Box Space More Efficiently

Creating a custom design for an insert guarantees that the space inside the carton will be used to its maximum potential. For companies that use large volume packaging, wholesale die cut cardboard inserts can add value by providing a uniform design for many product boxes and during different manufacturing runs.

Die-Cut Insert Packaging Uses for Different Products

Die-cut inserts have multiple applications in different product categories, as their design can be modified according to the packed item. The most common products to choose from include:
  • Cosmetics And Skincare
  • Perfume And Fragrance Bottles
  • Candles
  • Food And Beverage
  • Electronics And Accessories
  • Jewelry
  • Glass Bottles And Jars
  • Gift Sets
  • Subscription Boxes
  • Promotional Kits
  • Medical And Wellness Products
  • Retail Product Collections
  • Corporate Gifts
For packaging solutions that require a higher level of protection, consider our wholesale die cut corrugated inserts. They are an excellent choice for bigger packaging boxes, where corrugated cardboard provides a better level of safety and support for the packed items.

Choose a Material That Fits Your Product

The selected material will affect the strength, looks, padding, or the exact function of the insert. Here are some material options to use:

Material

Best For

Corrugated Cardboard

Protecting shipped goods and heavy items

Chipboard / Greyboard

Boxes requiring a structural or rigid component

Kraft Cardboard

Eco-friendly packaging solutions

Molded Pulp

Product packaging that requires delicate protection

Foam-Backed Cardboard

Fragile items or those that require extra support

White Paperboard

Retail-ready packaging and displays

Recycled Cardboard

Sustainable packaging solutions

Rigid Board

Premium packaging presentation and gift boxes
If your packaging requires maximum support during delivery, die cut cardboard insert trays can offer appropriate board thickness & layouts to create a safer interior.

Find the Insert Style That Fits

Depending on how many products you need to hold, their shape, and how you want to display them in the box, we have several options.

Style

Best For

How It Helps

Compartment or Divider Inserts

Packaging small items such as vials, bottles, jewelry, as well as cosmetics.

Creates many sections to hold items in place and stop them from colliding with each other.

Cavity & Shape Cut Inserts

Single products with unique shapes.

Utilizes cut-out openings to hold a product in its designated place.

Tray-Style Inserts

Using flat-lay displays for your products within boxes.

Offers a convenient structure to present your flat displays in an organized manner.

Corner or Edge Protector Inserts

Boxes that contain delicate edges or boxes with electronics or other breakable items.

 

Secure the box's corners & any delicate items inside the packaging.

Sleeve Inserts

A slide-in style sleeve helps keep your items safe. 

 

Creates a basic structured sleeve insert within the box.

 

Honeycomb Inserts

Best for packaging products like bottles, jars, & small containers 

Creates numerous sections to organize many similar products.

Riser Inserts

Layered gift sets and display packaging 

Raises selected products to create a more noticeable presentation

Foam-Lined Inserts

For delicate and valuable items that require additional support.

Offers structured support along with additional protective foam.
If you want a packaging insert option that can be created according to your own choice, then explore our custom packaging box inserts designed around different products & box styles.

Printing Options That Add Brand Appeal

Your inserts do not need to be boring. The printing can extend to the inside of the box to create additional branding opportunities. Available options for printing methods that you can add:
  • Full color CMYK printing
  • Offset printing
  • Digital printing
  • Pantone color matching where needed
What you can print options include;
  • Brand logos /names
  • Custom patterns /artwork
  • Product information
  • Care /use information
  • Promotional messages
You can also pair your insert with our cardboard divider inserts when your packaging requires simple separation between many products.

Finishing Options for a Better Look

You can also opt for a variety of finishing options to improve the appearance and, in some cases, the feel of your insert. It also helps to create a cohesive look between the packaging and its interior. Some popular choices include:
  • Matte /Gloss coating
  • Soft-touch coating
  • Spot UV
  • Foil stamping
  • Embossing/Debossing
  • Uncoated/ natural finish
  • Printed interior details

Add-Ons That Make Inserts More Useful

We offer a range of add-ons to make inserts more useful and convenient for consumers while also improving their appeal. Some of the most popular add-ons are: Some options include:
  • Finger holes
  • Pull tabs
  • Custom product cavities
  • Layered compartments
  • Product pockets
  • Printed information
  • Folded pockets
  • Raised platforms
  • Tabs for locking
  • Corner protectors
  • Inner linings that match the insert
If your outer packaging also requires an organized interior, our die cut box packaging inserts can be created to work with different box structures & product arrangements.

Bring Your Packaging Ideas to Life With Packaging Bee

At Packaging Bee, you can pick the material, insert style, design, printing, finishing, & additional elements that fit your packaging needs. Our packaging inserts will keep your merchandise safe and neat within the box and present it well to the customer. Choose the structure of your packaging insert and give a neat & elegant interior to your packaging. Do you have a packaging concept in mind? Contact Packaging Bee today for a free estimate, and let’s bring your packaging vision into reality.
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 - 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforating
Options Custom window cut-out, gold/silver foiling, embossed ink, raised ink, and PVC sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround Time 4-6 Business Days, Rush
Printing Options
Material
Special Finishes
Coating and Lamination
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Offset Print

High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.


Digital Print

Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.

UV Print

Safeguard the printed area from fading and make them more attractive.



Pantone

Utilization of a universally accepted color-matching system for printing the boxes.

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Corrugated

A fluted box material is created to enhance the strength of the boxes for shipment purposes.

Cardboard

Light in weight and easy to print cardstock material that would be molded into any shape and style.

Kraft

Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.

Rigid

A thick cardboard box that is high in strength but also luxurious in presentation.

Holographic

An impressive as well as laminated paperboard that emulates a 3d look to colors.

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Hot Foil Stamping

Print the foil detail by using the hot dies on the surface of the packaging boxes.

Cold Foil Stamping

It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.

Blind Embossing

Create the raised area on the box surface by applying the pressure, not the inks.

Blind Debossing

Just like the craving on the box created by using letter plates or letter presses.


Registered Embossing

Create both the texture as well as the depth and endow a 3d effect to the area of the box.

Combination Embossing

Both the design as well as foiling is utilised at the same time to create a more appealing presentation.

Window Patching

Create a plain see-through cut in the box that is covered with a see-through plastic sheet.

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Aqueous Coating

Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.

UV Coating

Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.


Spot Gloss UV

Annex the glossy effect on the specific areas of the packaging through spot coating.


Soft Touch Coating

Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.


Varnish

Provides protection as well as perfect presentation to the printing part of boxes.


Lamination

A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.


Anti-Scratch Lamination

This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.


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OUR 5-STEP ORDER PROCESS

  • Order

    You can place the custom order directly through our website.

  • Design

    Please choose from our portfolio of custom designs or provide a certain layout, pattern, logo, or artwork.

  • Approve

    You will get an email as a confirmation once you finalise the custom design.

  • Production

    Our team will develop the custom boxes tailor-made to your exclusive designs

  • Delivery

    You will get the order delivered within two weeks after your confirmation

Have More Queries?

To know more about our order process, 24/7 customer support is available to handle all your queries & concerns related to:

  • Delivery Time

  • Customization

  • Order Size

  • Price Comparison

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+1 (503) 381-6437
EMAIL
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ADDRESS
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